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Custom Sleeve Box Design: The Anatomy of a Successful Completion

Custom Sleeve Box Design: The Anatomy of a Successful Completion
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Custom sleeve boxes are a great way to add value to your product. They give the customer an opportunity to have something unique while also ensuring that the sleeve boxes retains their structural integrity throughout shipping and handling.

There are many components of sleeve packaging that you need to ensure while designing custom sleeve boxes. These include; sleeve box design, printing process, material selection, color matching, and more. To learn about these components in detail and find out what’s necessary for successfully completing custom sleeve boxes. So, let’s find out!

1)   Material Selection

In sleeve packaging, there are many different materials that you can use to create sleeve boxes. For example, plastic sleeve boxes, paper sleeve boxes, cardboard/corrugated sleeve boxes, and more.

One of the most popular methods is a custom sleeve box made from coated board or cardstock that is printed on both sides. This sleeve box has an open side that will allow you to insert a product, and you can easily slide your products in or out of your product in the packaging box.

While making a selection about the material, please do check your product’s packaging, like your product weight, size, shape, and quality, to deal with pressure and other elements that can ruin your products.

2)   Select a Size for Your Sleeve Packaging Box

A sleeve box is a simple and cost-effective packaging solution for your products. The sleeve can be made from paper, plastic, cardboard, or any other material you desire that will protect the product inside of it. Furthermore, sleeve boxes are usually available in different sizes with either an open side (making them easier to fill) or a closed top (for increased security).

The sleeve cover should fit snugly around the product, which generally means there needs to be some clearance on all sides but no extra space. When choosing what size sleeve to use, there are two main factors at play: how much room does your product have for movement? And where will you store this sleeve when not in use?

If your sleeves are taller than they are wide, they will help you store bigger products. In contrast, if they are small in size, you can store tiny products like jewelry, food items, and other tiny products.

3)   Color Matching

There are many different concepts and ideas related to the colors of sleeve boxes that can be selected for your project when it comes to color matching. One idea would be using two or more complementary colors to create contrast between them when used together as part of the sleeve packaging design concept.

It is recommended to use bold and elegant colors for your packaging boxes because they give a versatile look to your products and draw customers’ attention to your products. In addition, there is whole color psychology that helps to increase your sales because people associate colors with their life.

For example, pink color packaging is used for kids products and for girls products, while red is a color of love, and this color is used for Valentine’s gift boxes and other events.

So, choose a color scheme that defines your products and your business. Moreover, do not forget to think about your targeted audience while you are choosing a color scheme for your sleeve box packaging.

4)   Printing Process

Once your material selection has been finalized for your sleeve boxes, it’s time to move on to printing them! There are many options out there when it comes to printing processes for sleeve packaging as well – ranging from silkscreen printing process all the way up to digital offset lithography and many more. Some of the famous printing strategies are:

a)      Digital Printing

It is also known as inkjet printing. It is one of the commonly used printing techniques for packaging sleeve boxes with images and texts. It is highly recommended for sleeve packaging because of its high-quality printing and low cost. However, it’s not suitable for sleeve box packaging, which requires a lot of colors.

b)     Flexographic Printing

Flexography is another popular technique in sleeve printing sleeve boxes. It is a type of relief process that uses rubber plates to create images and texts onto the sleeve box packaging.

It’s recommended for sleeve packaging with many colors because it can produce up to 16 different colors in one print run, which saves time and money for the producers and gives more accurate results that help you to market your products easily.

c)      Lithography

This is the most common printing process that sleeve boxes use. It’s a very cost-effective strategy for sleeve packaging, and it also produces prints with amazing quality regardless of how many colors are used in sleeve box design. This printing technique can be made to handle both simple designs as well as complex ones by adjusting its settings and then applying them to the packaging boxes.

Other than these techniques, there are several other techniques that you can use for your product’s packaging boxes. So, thoroughly check all the details and choose one that perfectly suits your business.

5)   Quality Assurance

Sleeve boxes are an important element of sleeve packaging, and they should be designed to ensure your products’ safety as well as their presentation. You need to test out their quality before using them. This quality is tested in terms of durability, rigidness, printing quality, and error-checking, etc.

The sleeve boxes should be quality checked before delivering them to the customer, so you may take up a sample of every sleeve box and check its components. It is recommended to make a prototype or test sample before starting the bulk production. If you find out any issue, fix it, and then start the bulk production.

On the other hand, if you are placing your order to a renowned packaging company like Stampa Prints, they will make elegant sleeve boxes and will check their quality before dispatching them to your address. So, contact them now!


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Alfred Williams, a distinguished business writer, navigates the corporate landscape with finesse. His articles offer invaluable insights into the dynamic world of business. Alfred's expertise shines, providing readers with a trustworthy guide through the complexities of modern commerce.