Pallet Trucks vs. Jacks: What Are the Differences?

pallet trucks
Spread the love

Are you often confused between pallet trucks and jacks? Do they seem similar to you? Well, don’t worry! You are not alone. Many people find it challenging to differentiate between the two.

However, understanding their differences is crucial as they serve different purposes in material handling operations. In this blog post, we will explore these tools’ features and functionalities to help you determine which one suits your needs better.

Pallet trucks vs. jacks: what are the differences? So buckle up and read on!

Weight Capacity

Pallet trucks and jacks have different weight capacities. Pallet trucks, by definition, are mostly used to lift and move pallets. On the other hand, jacks are used for heavier loads and are capable of moving more than 4500 kilograms.

Pallet trucks have a static weight capacity of around 2.5 tonnes, while jacks range from 2 tonnes to up to 10 tonnes. Pallet trucks tend to be small and more convenient, while jacks take up more space and are best suited for larger tasks.

While jacks can be used for both industrial and commercial purposes, pallet trucks are usually used in warehouses, factories, and other industrial settings.

As such, when choosing between the two, it is important to consider the weight capacity required and the type of application for which the lifting equipment will be used.

Lifting Height

Pallet trucks are designed to lift large, heavy items off the ground to a height that can easily be reached by those loading or unloading the goods. The size and weight of an item can determine the lifting height, with some being able to raise it to 750mm.

Depending on the type of jack, they can be used to lift very heavy items, such as vehicles, up to a significant height, often up to 2200mm. When it comes to lifting heavier objects, jacks are preferred, while pallet trucks are more suited for lighter lifting.

With care and caution, both warehouse tools can be used to safely and quickly lift objects off the ground to a suitable working height.

Types of Wheels

Pallet trucks are designed to lift and move heavy pallets up to 5,000 pounds in weight. They have rigid, fork-like arms that allow the operator to move the pallet and different types of forklift-style wheels that allow for smooth, efficient movement of the pallet.

Jacks, on the other hand, are smaller and primarily used to raise and lower objects, not to move them. They are smaller than pallet trucks and come in either manual or powered options.

The wheels on a jack can vary by size, shape, and material but are generally much smaller and less robust than those found on a pallet truck. Jacks have a broad contact area with a flat wheelbase to accommodate the weight of the object being lifted.

All in all, pallet trucks and jacks are two different types of wheels with distinct applications. There are two types of wheels available for pallet trucks:


Polyurethane offers superior strength and durability in comparison to metal or plastic. Pallet trucks will not corrode, and pallet trucks do not require lubrication, making them ideal for use in wet and humid conditions.

Polyurethane also offers excellent ergonomics, making it ideal for ergonomic applications in long-term use. These are quieter and require less maintenance than jacks, making them a desirable alternative in warehouse applications.


Steel pallet jack wheels typically feature an ergonomic design that makes them easy to maneuver and highly maneuverable. They’re rugged and strong, reducing the chances of operational error and minimizing the possibility of mechanical failure.


When it comes to maneuverability, there are a few key differences between pallet trucks and jacks. For one, pallet trucks typically have wider turning radiuses than jacks, which makes them more maneuverable in tight spaces.

Pallet trucks usually have two wheels in the front and two in the back, while jacks typically have four wheels in the front and none in the back. This design difference gives pallet trucks more stability when turning.

Durability and Maintenance

When it comes to durability and maintenance, there are a few key differences between pallet trucks and jacks. For one, pallet trucks are designed to withstand more wear and tear than jacks. They also require less maintenance overall.

Jacks, on the other hand, are not as durable as pallet trucks and may require more frequent maintenance. Additionally, jacks can be more difficult to operate in some cases.


There is a big difference in cost when you compare pallet trucks and jacks. Pallet trucks can cost several hundred dollars, while jacks can cost less than one hundred dollars.

This is a big difference when you are trying to decide which type of equipment to purchase for your business.


Pallet trucks can be used to move loads of various sizes and weights, whereas jacks are limited to smaller, lighter loads. Second, pallet trucks can be used on various types of surfaces, including concrete, asphalt, and even gravel.

Jacks are limited to smooth surfaces. Pallet trucks typically have a longer reach than jacks, making them ideal for moving loads that are not close to the user.

Safety Considerations

There are a few key safety considerations to keep in mind when deciding between pallet trucks and jacks. Jacks can be more dangerous to use than pallet trucks because they require lifting the load off of the ground, which can be unstable.

Jacks can also be more difficult to control than pallet trucks, making them more likely to cause accidents. Jacks are not as durable as pallet trucks and can break more easily, which can lead to injuries.

Learn the Differences Between Pallet Trucks vs. Jacks Today

In conclusion, pallet trucks and jacks have both their advantages and disadvantages, and picking the right one depends on the individual’s needs. Pallet trucks are cost-efficient and easier to maneuver, while jacks are more versatile.

Consider your needs and budget before making your decision. Start saving time and money today with the right equipment for you!

Did you find this article helpful? Check out the rest of our blogs!

Spread the love

Biplab Chakraborty is a dynamic Digital Marketing specialist with a passion for driving online success. With a keen understanding of market trends and a strategic approach, he excels in creating impactful digital campaigns. Biplab is dedicated to maximizing brand visibility and engagement through innovative digital strategies.